Hose Technology for the Manufacturing Industry

Zilken supplies hoses, hose assemblies, and couplings for industrial applications. Drawing on our own experience and an established network of suppliers, we offer everything from general-purpose and hydraulic hoses to custom-assembled hose assemblies, coupling systems, and hose clamps.

Industrial hose with stainless steel coupling, assembled for the manufacturing industry
TÜV certificate logo - ISO 9001

Why Choose Zilken for Hose Technology?

Hoses for Every Type of Fluid

We work with the full range of standard hose types and, if necessary, expand this range through our supplier network: general-purpose hoses, water hoses, and compressed air hoses; hydraulic hoses in accordance with EN 853/856; chemical and acid hoses in accordance with EN 12115; as well as steam hoses, fuel gas hoses, mineral oil hoses, and food-grade hoses. The material, pressure rating, and resistance are determined by the specific medium being transported.

Ready-made instead of by the meter

We don’t just supply the hose—we provide the complete hose assembly: fitted with fittings, couplings, and connectors made of stainless steel, brass, or aluminum, tested, and ready for installation. Custom lengths and custom connectors are standard requests for us.

Couplings and Connectors as a System

We offer hose couplings and fittings, including Storz, tanker truck, and fire hose couplings, as well as quick-connect and Kamlok couplings, complete with matching seals. We combine the hose and fitting into a single system, not as two separate parts.

Approvals and Compliance with Standards

For safety- and media-critical applications, we provide 3.1 acceptance test certificates in accordance with DIN EN 10204. We stock hoses suitable for food and drinking water that comply with FDA and KTW standards. Versions compliant with EN 12115 for chemicals, as well as hoses for explosion-protected areas in accordance with TRBS 2153, can be requested directly.

Select specifications, submit a request

An overview of hose types, materials, coupling types, properties, standards, and specifications that Zilken sources and supplies in the field of hose technology. If it’s not listed here, we’ll source it.

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Types of Hoses

Multi-purpose Hose Water hose Compressed air hose Chemical/acid hose Food/Beverage Hose Hydraulic hose Fuel gas/oxy-acetylene/welding hose Steam hose Suction/Conveying/Blower Hose Suction & pressure hose Hose for abrasive media Mineral oil/fuel hose Spiral hose (steel spiral) Stainless steel corrugated hose Ventilation/Air Conditioning Hose Pharmaceutical/cleanroom hose

Hose Assemblies (Pre-assembled)

Standard Chemical Hose Assembly Hydraulic hose assembly Water hose assembly Steam hose assembly Stainless steel corrugated hose assembly Custom lengths & custom fittings

Couplings & Hose Connectors

Screw Connection / Hose Fitting Storz coupling Tank Truck/Tray Coupling Firefighting coupling Quick-release coupling Kamlok coupling Disc coupling Flange coupling Oil seal kit GEKA coupling Dry coupling

Hose Clamps & Fasteners

Hose Clamp with Worm Gear Drive Hinged-bolt clamp Clamping shell Tension band / Endless band Spring steel clamp (screwless)

Materials

EPDM NBR / Perbunan PVC PU / PUR PTFE Silicone PP / Polypropylene PA / polyamide PE / Polyethylene CR / Neoprene Stainless steel (including 1.4571) Brass Aluminum Galvanized steel Fabric/textile reinforcement FKM / Viton UPE / UHMWPE

Features

electrically conductive / dissipative antistatic Suitable for explosion-proof areas abrasion-resistant oil-resistant acid-, alkali-, and chemical-resistant food-safe vacuum- and suction-resistant High-temperature/heat-resistant UV-, ozone-, and weather-resistant Hydrolysis- and microbe-resistant kink- and bend-resistant Transparent / crystal-clear Flame-retardant / fire-resistant Suitable for drinking water (FDA/KTW)

Grades of stainless steel

1.4571 1.4301 1.4305 1.4401 1.4408 1.4016 1.4510 1.4511 1.4404 1.4307

Print Levels

3 bar 4 bar 5 bar 6 bar 8 bar 10 bar 12 bar 14 bar 15 bar 16 bar 20 bar 25 bar 30 bar 32 bar 33 bar 35 bar 36 bar 40 bar 48 bar 50 bar 54 bar 60 bar 64 bar 70 bar 75 bar 90 bar 280 bar 315 bar 420 bar 450 bar PN 10 PN 16

Temperature ranges

-60 °C to +180 °C -45 °C to +105 °C -40 °C to +70 °C -40 °C to +80 °C -40 °C to +90 °C -40 °C to +95 °C -40 °C to +100 °C -40 °C to +110 °C -40 °C to +120 °C -40 °C to +130 °C -40 °C to +155 °C -35 °C to +80 °C -30 °C to +40 °C -30 °C to +65 °C -30 °C to +80 °C -30 °C to +90 °C -25 °C to +60 °C -25 °C to +70 °C -25 °C to +85 °C -20 °C to +60 °C -20 °C to +65 °C -20 °C to +70 °C -15 °C to +60 °C -15 °C to +100 °C -10 °C to +80 °C -5 °C to +65 °C

Approvals & Test Certificates

FDA (Food Contact) KTW (Drinking Water) DVGW Factory Certificate 3.1 (DIN EN 10204)

Standards — ISO

ISO 1461 (Piece Galvanizing) DIN ISO 3302-1 (Dimensional Tolerances for Rubber) DIN ISO 228 (Whitworth pipe threads, G)

Standards — DIN

DIN 3017 (Hose Clamps, Worm Gear Drive) DIN 3015 (Pipe/Hose Clamps) DIN 20018 (Suction/Pressure Hoses) DIN 2817 (Hose Fittings, Connections) DIN 2353 (Cutting-ring fittings) DIN 3859 (Testing of Hose Lines) DIN 14811 (Fire hoses) DIN 2828 (Hose Clamps) DIN 73378 (Plastic Tubes and Pipes for Motor Vehicles)

Standards — EN

EN 12115 (Chemical Hoses and Piping) EN 14420 (Hose fittings with clamp connections) EN 12734 (Hoses for Gas / Liquefied Petroleum Gas) EN 853 / EN 856 (Hydraulic hoses) TRBS 2153 (Prevention of Electrostatic Ignition Hazards) BGR 132 (Prevention of Ignition Hazards from Static Electricity)

Brands in Our Product Line

Storz Elaflex Teguma Schloemer Lilaring CHS Elaflon Corros-SP Polypal Superchem AIRDUC Ideal (Clamps)

ECLASS Classification

Zilken’s hose technology product range is divided into two ECLASS segments. In the “Components for Plants, Apparatus, and Equipment” segment (Main Group 37-11), it includes hoses, assembled hose lines, as well as hose fittings, coupling sleeves, and clamping collars. In the “Machine Components, Connectors, and Fasteners” segment, it covers couplings (Main Group 23-03)—including hose couplings, tanker couplings, and fire extinguisher couplings, as well as shell, disc, and flange couplings—and pipe/hose fasteners (Main Group 23-14), such as the worm-drive hose clamp.
Name ECLASS 16.0 ECLASS 12.0 ECLASS 7.1
Multi-purpose hose (plastic)37-11-01-2437-11-01-24
Multi-purpose hose (rubber)37-11-01-1937-11-01-19
Multi-purpose hose (metal)37-11-01-0837-11-01-08
Water Hose (Rubber)37-11-01-1237-11-01-12
Chemical Hose (Plastic)37-11-01-2137-11-01-21
Chemical Hose (Rubber)37-11-01-1437-11-01-14
Food-Grade Hose (Plastic)37-11-01-2037-11-01-20
Food/Beverage Hose (Rubber)37-11-01-1337-11-01-13
Hose for Abrasive Media (Plastic)37-11-01-2337-11-01-23
Hose for Abrasive Media (Rubber)37-11-01-1837-11-01-18
Fuel Gas Hose (Rubber)37-11-01-1737-11-01-17
Mineral Oil Hose (Rubber)37-11-01-1537-11-01-15
Steam Hose (Rubber)37-11-01-2737-11-01-27
Hose for Agricultural Fluids (Plastic)37-11-01-2637-11-01-26
Hose for Measurement and Control Lines37-11-01-0337-11-01-0337-11-01-03
Stainless Steel Corrugated Hose (without connector)37-11-01-0237-11-01-0237-11-01-02
Hose (without connector, unspecified)37-11-01-9037-11-01-9037-11-01-90
Chemical-grade hose assembly, pre-assembled37-11-02-0137-11-02-0137-11-02-01
Assembled hydraulic hose assembly37-11-02-0337-11-02-0337-11-02-03
Pre-assembled water hose line37-11-02-0637-11-02-06
Steam Hose Assembly, Pre-assembled37-11-02-0537-11-02-0537-11-02-05
Stainless Steel Corrugated Hose Assembly, Pre-assembled37-11-02-0237-11-02-0237-11-02-02
Hose assembly, pre-assembled (not specified)37-11-02-9037-11-02-9037-11-02-90
Hose Fitting with Screw Connection37-11-04-0137-11-04-0137-11-04-01
Connecting Sleeve (Hose)37-11-04-0537-11-04-0537-11-04-05
Hose Clamp37-11-04-0737-11-04-0737-11-04-07
Hose Connection37-11-04-1537-11-04-15
Claw Coupling (Hose)37-11-03-0137-11-03-0137-11-03-01
Quick-release coupling37-11-03-1137-11-03-11
Clutch (non-electric, unspecified)23-03-90-9023-03-90-9023-03-90-90
Sleeve Coupling23-03-09-0223-03-09-0223-03-09-02
Disc Clutch (Rigid)23-03-09-0123-03-09-0123-03-09-01
Flange Coupling23-03-09-0423-03-09-0423-03-09-04
Oil Seal Kit (Clutch)23-03-19-0123-03-19-01
Clutch Protection Cover23-03-19-0323-03-19-03
Hose Clamp with Worm Gear Drive23-14-01-01
Pipe clamp, hose clamp23-14-03-0223-14-03-02

Niche materials and special requirements: Procurement upon request

Through our supplier network, we also source high-performance hoses for extreme applications upon request: pharmaceutical and cleanroom hoses compliant with FDA/USP Class VI, ventilation and HVAC hoses, as well as hose assemblies with FKM/Viton or UPE/UHMWPE cores for particularly aggressive media. The same applies to Kamlok couplings, GEKA couplings, dry couplings, and spring steel clamps for custom designs. If your requirement is not listed on this page, please contact us.

Spare parts logistics for Sulzer – over 98% delivery reliability

At Sulzer, Zilken is responsible for the central spare parts business—from pre-commissioned sets to customer-specific labeling. Standardized processes and intelligent storage and provision concepts ensure delivery reliability of over 98% and guarantee long-term serviceability.

Central warehouse in Zilken for Sulzer

Packaging & Sets

Whether it’s assembly kits based on a bill of materials or custom assemblies, Zilken handles picking, packing, and labeling in accordance with the production process. The parts arrive exactly where they’re needed, ready for assembly.

This results in tailor-made solutions for kitting and sets that significantly reduce the workload for purchasing, warehousing, and assembly.

One-stop procurement

Hoses, couplings, hose clamps, and other C-parts can be purchased in a single order from a single point of contact with a single delivery.

As a system partner, we handle supplier selection, certificate management, and incoming goods inspection, as well as the logistical arrangements all the way to the point of use.

FAQ

Does Zilken supply assembled hose assemblies that are ready for installation?

Yes. We assemble hoses with fittings, couplings, and connectors made of stainless steel, brass, or aluminum, and deliver the finished, tested hose assembly in the desired length, including custom connectors and custom lengths. Upon request, we bundle the assembly with the appropriate clamps, couplings, or other components into a ready-to-install set based on the bill of materials.

Does Zilken carry chemical and acid hoses that comply with EN 12115?

Yes. We have EN-12115 chemical hoses and hose assemblies for strong acids and alkalis in stock: electrically conductive, available as suction and discharge hoses, with inner liners made of EPDM, among other materials. For special media, we will coordinate the resistance requirements with you based on the manufacturer’s list.

Are food-grade hoses available?

Yes. We provide food-grade tubing, including FDA-compliant versions. We will work with you to determine which certification applies in each specific case based on your requirements and source the appropriate version through our supplier network.

Will I receive hose clamps and couplings that fit the hose?

Yes, we offer hoses, couplings, and clamps as a complete system. We stock screw-type hose clamps in accordance with DIN 3017, as well as clamping shells and tension bands; we also carry Storz, tanker truck, and fire hose couplings. We source custom designs, such as Kamlok, on an as-needed basis.

What if the type of hose you need isn't listed here?

Please contact us. In addition to what’s shown here, we source products specifically according to your requirements: We identify the right manufacturer, inspect the part, and add it to your order. Even specialty materials and special standards are part of our daily routine.

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Jakob Herrschel - Head of Business Development
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